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ASME Sec I Power Boilers
Objectives

  • This 5-days course aims at understanding of construction features of Boilers, Basic Principles in Boiler design, fabrication and inspection, as stipulated by ASME Section I code. The course helps the participants to get a thorough overview of the ASME code requirements and their applications.
  • The course heavily relies on practical utility of the code by covering several examples, exercises and case studies

Outlines

Day 1

Session 1

  • Benchmark Quiz
  • What are codes and standards
  • Objectives of codes and standards
  • Understanding of codes and standards
  • Stated and implied requirement of codes.
  • Overview of ASME codes.

Session 2

  • Basic Steam Engineering
  • Types of Boilers; Boiler components and their functions
  • Introduction to ASME Sec. I
  • Boilers included in ASME Sec I
  • Boilers excluded from ASME SecI.
  • Concept of primary stress Circumferential Stress Longitudinal stress.

Session 3

  • Materials of Constructions for Power Boilers
  • Allowable stress in ASME design
  • Weld joint categories
  • Weld joint types
  • Concept of weld joint efficiency
  • Design of cylindrical shells
  • Homework Exam 1

Day 2

Session 1

  • Points to recall day 1
  • Static head calculations.
  • Design of cylindrical shell
  • Case studies
  • Calculation of Required Thickness Design Thickness Normal thickness
  • Calculation of MAWP.

Session 2

  • Types of dished heads. • Selection of dished heads based on pressure / Diameter
  • Design of ellipsoidal, Hemispherical, Torishpherical heads.
  • MAWP calculations for heads
  • Case studies.

Session 3

  • Design of Pressure Parts
  • Design of steam drums, water drums,
  • Design of risers, down-commers, headers, waterwalls etc.
  • Design of dished heads, covers, staybolts, supports etc.
  • Homework Exam – 2

Day 3

Session 1

  • Points to recall day – 2
  • Design of nozzle openings
  • Design of nozzle neck
  • Selection of nozzle flanges
  • Design of reinforcement pads

Session 2

  • Brief over view for external pressure design
  • Design for vacuum
  • Selection and spacing of stiffening rings

 Session 3

  • Materials for pressure parts
  • Identification of materials
  • Partially identified materials
  • Unidentified materials
  • Materials for non-pressure parts
  • Homework Exam – 3

Day 4

Session 1

  • Points to recall day – 3
  • Material inspection, test certificates
  • Fabrication and welding requirements
  • WPS / PQR, welder performance qualifications
  • Forming and ovality
  • Weld fit-ups and mis-alignments
  • Weld reinforcements
  • Weld – metal build-up
  • Weld joints in shells
  • Weld joints for nozzle attachments

Session 2

  • Deciding PWHT requirement
  • PWHT methods
  • PWHT temperature, time
  • Heating / cooling rates
  • Deciding nozzle orientations
  • Requirements of man-ways and inspection openings
  • NDT of pressure parts
  • Selection of NDT methods
  • Code requirement for radiography
  • Acceptance criteria for elongated and rounded indications
  • UT requirement

Session 3

  • PT and MT requirements
  • Acceptance criteria for PT and MT
  • Dimensional inspection and release for pressure test
  • Pad- test
  • Requirements for Pressure Gauges for pressure test
  • Hydrostatic Test
  • Calculating test pressures, Inspection pressures, pressurization stages and safety relief valve settings
  • Test temperatures, Temperature Corrections
  • Homework Exam - 4

Day 5

Session 1

  • Points to Recall Day 4
  • Field assembly of Boilers
  • Special requirements for water tube Boilers
  • Requirements for Fire-tube Boilers
  • Requirements for miniature Boilers
  • Boiler mountings and accessories
  • Safety valve requirements
  • Capacity of safety valves.
  • Field assembly of Boilers

Session 2

  • Post test inspection
  • Stamping and Name plate
  • Safety valve requirements
  • Documentation & Records

Session 3

  • Final Exam – Closed Book
  • Final Exam – Open Book
  • Feed Back
  • Concluding session for Boiler Design Course

 

Who Should Attend

  • The course ideally suited for the professionals involved in Pressure Vessel Design, Pressure Vessel Inspection, maintenance and operation

Duration

5 Days

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